Armstrong Ultra SX 80 Furnace Manual PDF: A Comprehensive Guide

Today’s date is 12/04/2025 at 20:05:35. This manual offers detailed instructions and troubleshooting for optimal performance of your Armstrong Ultra SX 80 furnace.
Welcome! This manual serves as your primary resource for understanding, installing, operating, and maintaining your Armstrong Ultra SX 80 furnace. As of today, December 4th, 2025, at 20:05:35, this document provides a comprehensive overview designed to maximize the efficiency and lifespan of your heating system.
The Armstrong Ultra SX 80 is a high-efficiency furnace engineered for reliable and comfortable home heating. This guide details everything from initial startup procedures to detailed troubleshooting steps. We strongly encourage you to read this manual thoroughly before attempting any installation, maintenance, or repair work. Proper understanding will ensure safe and effective operation, and help you avoid potential issues.
Safety Precautions & Warnings
Important Safety Information: Before working with your Armstrong Ultra SX 80 furnace, please read and understand these critical safety precautions. As of 12/04/2025 20:05:35, improper installation or maintenance can lead to fire, carbon monoxide poisoning, or electrical shock.
Always disconnect power to the furnace at the breaker box before performing any service. Never attempt repairs you are not qualified to perform; contact a licensed HVAC technician. Be aware of sharp edges and hot surfaces. This furnace operates with high voltage and gas; exercise extreme caution. Follow all local codes and regulations. Failure to heed these warnings could result in serious injury or property damage.

Understanding the Furnace Components
Key Components Overview: As detailed in the Armstrong Ultra SX 80 furnace manual (current as of 12/04/2025 20:05:35), your furnace comprises several essential parts. These include the blower assembly, responsible for circulating heated air; the burner assembly, which generates heat through combustion; and the control board, the ‘brain’ of the system managing operation.
Understanding these components is crucial for effective maintenance and troubleshooting. The manual provides detailed diagrams and explanations of each part’s function. Familiarize yourself with their locations and how they interact to ensure safe and efficient operation of your heating system. Proper component knowledge aids in identifying potential issues.
Blower Assembly
Function & Details: According to the Armstrong Ultra SX 80 furnace manual (dated 12/04/2025 20:05:35), the blower assembly circulates heated air throughout your home’s ductwork. It consists of a motor, blower wheel, and housing. The motor’s speed dictates airflow, impacting heating efficiency and comfort.
Regular inspection of the blower assembly is vital. The manual emphasizes checking for obstructions, ensuring proper lubrication (if applicable), and verifying belt tension (in models utilizing belts). A malfunctioning blower can lead to insufficient heating or system failure. Refer to the manual’s diagrams for component locations and maintenance procedures.
Burner Assembly
Core Component: The Armstrong Ultra SX 80 furnace manual, as of 12/04/2025 20:05:35, details the burner assembly as the heart of the heating process. It mixes fuel (gas or oil) with air and ignites the mixture to generate heat. Proper burner function is crucial for efficient and safe operation.
The manual stresses the importance of annual burner cleaning and inspection by a qualified technician. Soot buildup or damaged components can lead to incomplete combustion, reduced efficiency, and potential safety hazards. Always follow the manual’s safety precautions when working near the burner assembly, and never attempt repairs without proper training.
Control Board & Wiring
Central Nervous System: According to the Armstrong Ultra SX 80 furnace manual (dated 12/04/2025 20:05:35), the control board is the brain of the furnace, managing all operational sequences. It receives signals from sensors and the thermostat, then controls the blower, burner, and safety devices.
The manual emphasizes that all wiring connections must be secure and free from damage. Incorrect wiring can cause malfunctions or create a fire hazard. Caution: Disconnect power before inspecting or working on the control board or wiring. Refer to the detailed wiring diagrams within the manual for accurate connections and troubleshooting guidance.
Installation Instructions (Overview)
Professional Installation Recommended: The Armstrong Ultra SX 80 furnace manual PDF (current as of 12/04/2025 20:05:35) strongly advises professional installation by a qualified HVAC technician. Proper installation is crucial for safety, efficiency, and warranty validity.
The overview details essential steps including proper venting, gas line connection, electrical wiring, and thermostat compatibility. Important: Always adhere to local codes and regulations. The manual provides detailed diagrams and specifications for each stage of the installation process. Ensure adequate clearances around the furnace for maintenance and airflow.
Operating Your Armstrong Ultra SX 80 Furnace
Understanding Basic Operation: Referencing the Armstrong Ultra SX 80 furnace manual PDF (dated 12/04/2025 20:05:35), operation is primarily controlled via a compatible thermostat. The furnace cycles on and off to maintain the set temperature. Familiarize yourself with the thermostat’s features, including fan settings (auto/on) and temperature programming.
The manual details the initial startup procedure, emphasizing safety checks before activation. Caution: Never operate the furnace with panels removed. Regular operation involves monitoring the system for unusual noises or smells. Proper usage extends the furnace’s lifespan and ensures efficient heating.
Initial Startup Procedure
Following the Armstrong Ultra SX 80 furnace manual PDF (current as of 12/04/2025 20:05:35), the initial startup requires verifying gas supply connections and ensuring the unit is properly vented. Crucially, check for gas leaks using a soap solution. Turn on the gas supply slowly.
Set the thermostat to ‘heat’ and a temperature above the room temperature. Observe the furnace through its startup sequence, listening for proper ignition and blower operation. The manual emphasizes observing the flame pattern. If issues arise, immediately turn off the gas and consult a qualified technician. Document any error codes displayed.
Thermostat Compatibility & Settings

The Armstrong Ultra SX 80 furnace manual PDF (dated 12/04/2025 20:05:35) details compatibility with most standard 24-volt thermostats, including programmable and smart models. However, specific features may require a compatible thermostat for optimal function.
Settings to verify include proper heat/cool staging, fan control, and temperature calibration. The manual advises against using thermostats with high-impedance circuits. For smart thermostats, ensure proper wiring and app configuration. Incorrect settings can lead to inefficient operation or system malfunctions. Refer to both the furnace and thermostat manuals for detailed guidance.
Maintenance Schedule & Procedures
According to the Armstrong Ultra SX 80 furnace manual PDF (current as of 12/04/2025 20:05:35), regular maintenance is crucial for efficiency and longevity. A yearly inspection by a qualified technician is recommended.
Procedures include checking gas pressure, inspecting the burner assembly, and verifying proper venting. Homeowners should perform monthly filter checks and replacements. Annual burner cleaning, as detailed in the manual, ensures optimal combustion. Ignoring maintenance can lead to reduced efficiency, increased energy bills, and potential safety hazards. Following the schedule extends the furnace’s lifespan.
Filter Replacement
The Armstrong Ultra SX 80 furnace manual PDF (dated 12/04/2025 20:05:35) emphasizes monthly filter checks. Dirty filters restrict airflow, reducing efficiency and potentially damaging the blower motor. Replacement frequency depends on usage and air quality; however, a minimum of every three months is advised.
Always turn off the furnace before replacing the filter. Locate the filter access panel, usually on the blower compartment. Note the filter size (specified in the manual) and airflow direction. Install a new filter matching the specifications, ensuring proper sealing. Regular filter changes contribute to cleaner air and optimal furnace performance.
Burner Cleaning
According to the Armstrong Ultra SX 80 furnace manual PDF (current as of 12/04/2025 20:05:35), annual burner cleaning is recommended for optimal efficiency; A qualified technician should perform this task, as it involves gas connections and potential safety hazards. Cleaning removes carbon buildup, ensuring proper combustion and minimizing soot production.
The manual details the process, involving visual inspection for corrosion or damage, removal of burner components, and cleaning with a specialized brush or vacuum. Reassembly must follow the manual’s diagrams precisely. Improper cleaning can lead to incomplete combustion, carbon monoxide risks, and reduced heating performance.
Troubleshooting Common Issues
The Armstrong Ultra SX 80 furnace manual PDF (dated 12/04/2025 20:05:35) provides a dedicated troubleshooting section. Common problems include no heat, insufficient heat, unusual noises, or error code displays. The manual stresses safety – always disconnect power before inspecting internal components.
It guides users through basic checks like verifying thermostat settings, checking the air filter, and ensuring the gas supply is active. For more complex issues, the manual advises contacting a qualified HVAC technician. Attempting repairs without proper knowledge can be dangerous and void the warranty. Detailed diagnostic steps are provided for each potential issue.
No Heat – Possible Causes & Solutions
According to the Armstrong Ultra SX 80 furnace manual PDF (referenced on 12/04/2025 at 20:05:35), a lack of heat can stem from several sources. First, verify the thermostat is set correctly and has fresh batteries. Next, check the circuit breaker for the furnace; a tripped breaker halts operation.
The manual details inspecting the gas valve to ensure it’s open and the gas supply is active. A faulty igniter or burner assembly is another common cause. If these checks fail, consult the error code section of the manual for specific diagnostics. Always prioritize safety and contact a qualified technician if unsure.
Pilot Light Issues (If Applicable)
The Armstrong Ultra SX 80 furnace manual PDF (dated 12/04/2025, 20:05:35) addresses potential pilot light problems, though many newer models utilize electronic ignition. If your unit does have a pilot, a consistently failing pilot suggests a dirty pilot orifice or a faulty thermocouple. The manual instructs carefully cleaning the orifice with a fine wire, ensuring gas flow isn’t obstructed.
A failing thermocouple prevents the gas valve from staying open, extinguishing the pilot. Replacement is usually necessary. Never attempt to relight a pilot if you smell gas; immediately contact your gas company. Refer to the manual’s diagrams for proper component locations and safety procedures.

Error Codes & Their Meanings
The Armstrong Ultra SX 80 furnace manual PDF (current as of 12/04/2025, 20:05:35) dedicates a section to interpreting diagnostic error codes displayed on the control board. These codes pinpoint specific malfunctions, aiding in efficient troubleshooting. For example, code “12” might indicate a flame rollout issue, while “33” could signal a blocked condensate drain.
The manual provides a comprehensive table listing each code, its corresponding problem description, and suggested corrective actions. Always disconnect power before attempting any repairs. Referencing these codes saves time and potentially costly service calls, allowing for informed self-diagnosis before contacting a professional.
Wiring Diagrams & Schematics
The Armstrong Ultra SX 80 furnace manual PDF (dated 12/04/2025, 20:05:35) includes detailed wiring diagrams and schematics crucial for installation, maintenance, and troubleshooting. These diagrams illustrate the connections between the control board, blower motor, burner assembly, and other key components.
Caution: Working with electrical wiring can be dangerous. Always disconnect power before inspecting or modifying any wiring. The schematics clearly label each wire and connection point, facilitating accurate identification and repair. These visuals are invaluable for technicians and experienced DIYers, ensuring correct and safe operation of the furnace system.
Parts List & Ordering Information
The Armstrong Ultra SX 80 furnace manual PDF, current as of 12/04/2025 at 20:05:35, provides a comprehensive parts list detailing every component of the furnace. This list includes part numbers, descriptions, and often, exploded diagrams to aid in identification.
Ordering replacement parts is simplified with this information. The manual directs users to authorized Armstrong distributors or the official Armstrong website for procurement. Important: Always verify part compatibility using the model and serial number of your furnace. Using incorrect parts can void the warranty and compromise safety.
Warranty Information
Referring to the Armstrong Ultra SX 80 furnace manual PDF (dated 12/04/2025, 20:05:35), your furnace is covered by a comprehensive warranty. This warranty typically includes coverage for parts and labor, varying in duration depending on the component.
The heat exchanger often boasts the longest coverage period, reflecting its critical function. Registration of your furnace within a specified timeframe is crucial to activate the full warranty benefits. The manual details the specific terms, conditions, and claim procedures. Keep your proof of purchase and this manual for warranty service requests.

Technical Specifications

As detailed in the Armstrong Ultra SX 80 furnace manual PDF (current as of 12/04/2025, 20:05:35), this furnace features an 80% Annual Fuel Utilization Efficiency (AFUE) rating. Input BTU varies by model, typically ranging from 40,000 to 120,000 BTU/h;
The furnace operates on standard 120V electrical power and requires appropriate gas line connections. Dimensions and weight are specified for installation purposes. The manual provides precise details on venting requirements, gas type compatibility, and approved thermostat types. Refer to the PDF for complete technical data and ensure compliance with local codes.
Frequently Asked Questions (FAQ)
Consulting the Armstrong Ultra SX 80 furnace manual PDF (updated 12/04/2025, 20:05:35) addresses common concerns. Q: How often should I change the filter? A: Every 1-3 months, depending on usage. Q: What does an error code mean? A: See the error code section in the manual for diagnostics.

Q: Can I use a programmable thermostat? A: Yes, compatible models are listed in the manual. Q: Where can I find replacement parts? A: Refer to the parts list and ordering information section. For further assistance, consult the manual or contact Armstrong support.
Contacting Armstrong Support
If the Armstrong Ultra SX 80 furnace manual PDF (last updated 12/04/2025 at 20:05:35) doesn’t resolve your issue, Armstrong offers several support channels. For immediate assistance, call their toll-free number at 1-800-ARMSTRONG (1-800-276-7876) during business hours. Alternatively, visit the official Armstrong website for a comprehensive FAQ section and online chat support.
You can also submit a detailed inquiry through their online contact form, ensuring to include your furnace model number and a clear description of the problem. Remember to have your manual handy when contacting support for quicker assistance.
PDF Manual Download & Resources
Accessing the Armstrong Ultra SX 80 furnace manual PDF is straightforward! As of 12/04/2025 at 20:05:35, the latest version is readily available on the official Armstrong website. Navigate to the ‘Support’ section and search for your model number. You’ll find a downloadable PDF, alongside helpful resources like troubleshooting guides and installation videos.

Armstrong also provides a library of frequently asked questions addressing common concerns. These resources are designed to empower you with the knowledge to maintain and operate your furnace efficiently. Ensure you download the most current PDF for accurate information.
Disposal & Recycling Guidelines
Responsible disposal of your Armstrong Ultra SX 80 furnace is crucial for environmental protection. As of today, 12/04/2025 at 20:05:35, do not simply discard the unit with regular waste. It contains components requiring specialized handling.

Contact your local waste management authority for guidance on proper e-waste recycling programs. Many areas offer designated collection events or facilities. Key components like the control board and refrigerant lines necessitate careful recycling to prevent environmental contamination. Refer to the manual PDF for specific component details and local regulations. Prioritize eco-friendly practices!